Star Special Cylinders on Star Hydraulics, Inc. Star Hydraulics, Inc. - Star Special Cylinders
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All Categories > Hydraulic Cylinders > Star Special Cylinders > Star Special Cylinders  
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Star Special Cylinders
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Star Special Cylinders

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STAR HYDRAULICS will build the custom cylinder to meet your special requirements - prototype and quantity.
  • When you can't buy the cylinder you need off the shelf.
  • When you aren't sure how a cylinder should be designed for your application.
Design and Engineering Capability : For over 50 years, Star Hydraulics has provided the specialized knowledge and skill required to analyze and solve hydraulic cylinder problems. Star builds special cylinders in any quantity, hydraulic and pneumatic, from a single cylinder to hundreds.
  • Single or Double Acting Pumps
  • Telescopic
  • Pressures up to 15,000 P.S.I.
  • Capacities to 1500 Tons
  • Bores to 24 inch
  • Strokes to 20 feet
  • Solid and Hole-Thru Rods
  • Double rod end
  • With stroke indicating devices.
  • We also use a wide variety of materials to meet all operating conditions.
  • Corrosive atmospheres
  • Extreme heat and cold
  • Special hydraulic fluids
  • Special valving can also be built into your cylinder.
  • Where extremely adverse environments exist, Star can design cylinders for optimum performance.
Star uses a wide variety of Materials: Steel, Brass, Aluminum, Cast Iron, Cast Steel, Bronze and Stainless Steel. Every type of Seal: O-Rings, T-Seals, U-Cups, Vee Rings and Piston Rings. In all Materials: Buna, Viton, Teflon, Urethane and Cast Iron.

Meticulous standards of design, engineering, and manufacturing assure dependable cylinder performance, long life, and minimum maintenance. In addition, at Star we pressure test 100% of our products before shipping to assure you of a properly functioning cylinder ready to be used in your application.

If the cylinder you require for your application can't be purchased "off the shelf", click on the "Request Information" button and fill out the specification form.


 Specifications  

General Capabilities

Contract
Just-In-Time (On Blanket Order)
Off-Site
On-Site

Industry Focus

Aerospace
Automotive/Transportation
Construction
Electrical
Food Processing
Machine Tool
Marine
Medical
Mining
Oil, Gas, Petroleum
Railroad
Steel

Intended Application

Booms
Braking and Locking
Clamping
Cranes
Mill Duty
Positioning
Press
Shock Absorbers
Spreading

Hydraulic Cylinder Style

Air-Oil
Double Acting
Hydro-Pneumatic
Multiple Bore
Non-Rotating
Single Acting
Smooth Body
Spring Advance
Tie Rod
Welded

Configuration

Bolted
Diaphragm
Double End Rod
Hollow Rod
Low Profile
Mechanical Locking
Screw-On Caps
Telescoping

Cylinder Body/Rod Material

Alloy Steel
Aluminum
Carbon Steel
Stainless Steel

Cylinder Mount Style

ACME Threaded Rod
Centerline Lugs
Extended Tie Rods
Flange
Head Clevis
Head Trunnion
Intermediate Trunnion
Rear Clevis
Rear Trunnion
Side Lugs
Side Tapped
Threaded Cylinder Collar

Cylinder Positioning

Fixed
Pivot

Cylinder Rod End

Clevis
Rod Eye
Spherical Rod End
Threaded

Position Feedback (Sensor)

Hall Effect
Reed Switch

Finish

Epoxy
Paint

Cylinder Characteristics

Adjustable Stroke
Corrosion Proof
Corrosion Resistant
High Pressure
High Temperature ( Up to 400º)
Large Bore
Reconditioned (We recondition the products we manufacture)

Industry Standards

ASME (American Society of Mechanical Engineers)
ASTM (American Society for Testing and Materials)
AWS (American Welding Society)
Coast Guard Specifications
DNV
Mil-Spec (Military Specifications)
RoHS (Restriction of Hazardous Substances (Compliant))

Production Volume

Max. 50 units per week
Min. 1 units
Prototype to Low Volume
Specialty Production Shop

Typical Lead Times Available

Min. 8 Weeks

File Formats

AutoCAD (DWG,DWZ)
BMP (Bit Mapped Graphics)
DXF (Drawing Interchange Format, or Drawing Exchange Format)
GIF (Graphics Interchange Format)
JPG or JEPG (Joint Photographic Experts Group)
PDF (Portable Document Format)
TIFF (Tagged Image File Format)

Cylinder Capacity/Force (Push)

Max. 1.1 Million lbf

Bore

Max. 20 in
Min. 3/4 in
Max. 508 mm
Min. 19.05 mm

Stroke

Max. 8 ft
Max. 2.44 m

Cylinder Outside Diameter

Max. 30 in
Max. 762 mm

Operating Pressure

Max. 10,000 psi
Min. 1 psi

Part Weight

Max. 10 Tons

Tolerance (+/-)

± 0.002 in
± 0.051 mm

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